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Technology Development

Low cost, high-performance, and ultra fast charging product support

Technical advantages

The project adopts the unique and innovative GCL-PHY method to synthesize lithium iron phosphate materials. Compared to the traditional wet iron phosphate process, the GCL-PHY synthesis process has no liquid raw materials, no waste water or waste gas, which breaks through the pain points of the traditional lithium iron phosphate production and manufacturing process. At the same time, the GCL-PHY method has made exclusive innovations in process technology: changing raw materials, improving processes, and improving equipment, making the process simpler, the raw materials cheaper, the monomer capacity larger, and the degree of automation higher. It has great core competitiveness in the industry and has become GCL's new "black technology".

  • Mixing and grinding

  • Spray drying

  • Protective sintering

  • The crushing and packaging process

Mixing and grinding

Mixing and grinding is a method of systematic technology application. The raw materials and grinding media rotate at high speed in the grinding chamber, extruding and grinding each other, enabling all raw materials to be ground into nanoscale particles, and the raw materials are mixed more evenly. The grinding medium uses high-density zirconia balls, which eliminates the introduction of impurities, and the grinding material is also a spherical nano-sized particle. The material mixed by this method undergoes subsequent processes to produce lithium iron phosphate with smaller primary particles and better electrical properties.

Spray drying

Spray drying is a method of systematic technology applied to material drying. Utilizing the high-speed rotation of the atomizing disk in the horizontal direction, centrifugal force is applied to the slurry, causing it to be thrown out at high centrifugal speed. After atomizing the slurry in the drying chamber, the water rapidly vaporizes upon contact with the hot air, resulting in a dried product. This method can directly dry solutions and emulsions into powdered or granular products, eliminating evaporation and other processes.

Protective sintering

Protective sintering is a core process in the production of lithium iron phosphate. The sintering process of lithium iron phosphate must be carried out in an inert environment. To prevent product oxidation, a high-purity nitrogen atmosphere is continuously introduced into the furnace to ensure a nitrogen environment inside. To ensure the uniformity of the material during sintering, a graphite bowl with good thermal conductivity is used as the carrier. The empty graphite crucible is transported by the automatic line of the track furnace to the automatic loading machine, which is then filled with material and conveyed to the furnace head. It enters the furnace body at a uniform speed for heating and sintering, and after passing through the set sintering process temperature zone, it enters the cooling section. After the material cools to a certain temperature, the crucible carrying the material is transported out of the furnace and into the automatic loop line. The loop line passes through an automatic tipping machine, where the material is transported to the next section through negative pressure, and the empty crucible is continuously reused through the automatic line. In addition, customized heating curves developed by technical personnel have increased production capacity by more than 40% compared to conventional equipment, effectively reducing product costs.

The crushing and packaging process

The crushing and packaging process is the last step in the entire production line. The entire crushing and packaging production process can be monitored in real time through the intelligent MES system in the central control roocm of the production workshop. The digital MES system can collect real-time production data from the control points of each section on site, realize centralized display and data collation and analysis, and implement loop control, parameter adjustment, and signal alarm for each section of process equipment. It is currently a powerful management tool for the management of lithium iron phosphate production workshops.

Process Advantages

Product performance jumps

Product performance jumps

Beyond traditional craftsmanship

The indicators of the cathode material produced by the GCL-PHY process, including compactness, energy density, and cycle times, surpass traditional processes in all aspects

Exquisite craftsmanship process

Exquisite craftsmanship process

Simplified process, optimized equipment, reduced sand milling and sintering equipment

Low cost

Low cost

成本大幅降低46%

Completely changing the raw materials, the cost is significantly reduced by 46% compared with the traditional iron phosphate process

Low energy consumption

Low energy consumption

Energy consumption reduced by 42%

Energy consumption is reduced by 42%. The production process does not involve chemicals, is pollution-free, and does not produce process wastewater, waste residue, or waste gas. It can be rapidly scaled up.

Entering PHY

Mixing and grinding

Spray drying

Protective sintering

The crushing and packaging process

Real photos of the park

Project Photo